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Risks behind the rush to process critical minerals: GEM Mining

As governments push to capture more value from their resources, Zimbabwe and Indonesia are offering an early lesson for the mining industry: building processing capacity does not automatically create more national value, and poorly sequenced policies can put upstream production at risk.

For explorers and developers, the difference matters.

A government decision to require domestic processing can reshape the economics of a project long before a discovery reaches production, affecting potential customers, infrastructure requirements, capital costs, and the ability to export saleable material.

According to GEM Mining Consulting, Zimbabwe provides one of the clearest examples of the gap between policy and ambition.

For example, Zhejiang Huayou Cobalt (SSE:603799) built a US$400 million ($566 million) lithium sulphate plant in Goromonzi, Zimbabwe, with a capacity above 50,000 tonnes per year and exported its first lithium salt in 2026. Yet the detailed first-half export data remain concentrate-dominated: US$672.8 million from spodumene concentrate and US$73.2 million from lithium sulphate.

GEM Mining’s calculations put the shares at 90.2% and 9.8%, respectively. Concentrate revenue was 9.2 times sulphate revenue.

The figures do not prove that domestic processing has failed, but rather show that one processing plant and one intermediate product have not yet changed the structure of Zimbabwe’s lithium industry.

For explorers, the question becomes whether processing capacity will keep pace with new mine supply.

Zimbabwe

GEM Mining reports Zimbabwe’s completed sulphate plant has been able to process concentrate only from its own roughly 400,000-tonne-per-year operation, leaving little capacity to process third-party material.

That could become a constraint for explorers seeking to develop new lithium projects.

If domestic processing requirements arrive before sufficient conversion capacity is available, a project can effectively lose its route to market — not because the resource is uneconomic, but because the required processing pathway does not yet exist.

That makes processing policies an important part of exploration and development risk, alongside grade, metallurgy, infrastructure, permitting, and commodity prices, as reported by GEM Mining.

Indonesia

However, Indonesia provides a different warning. In July, Indonesia’s bottlenecks arose after exporters were required to test mineral products for rare earth content, despite the government not yet defining how much rare earth material could be present as a byproduct.

GEM Mining reports that alumina, copper cathodes and nickel-derived products were delayed even though rare earths were not their primary commercial product.

On 3 August 2026, the Indonesian Government issued a transitional guideline while preparing concentration limits, laboratory methods, verification rules, and surveyor-report procedures.

GEM Mining says the lesson is broader than one week of disruption.

“Policy friction can destroy value in a technically capable industry when product definitions, test methods, and decision authority are incomplete. For mining executives, this is a board-level risk because the same ambiguity affects logistics, inventory, cash conversion, customer reliability, and future investment — not only customs clearance.”

The experiences of Zimbabwe and Indonesia suggest that mining jurisdictions should be judged on whether they have the capacity and regulatory framework to make it work.

Zimbabwe shows that a genuine industrial milestone can coexist with a concentrate-dominated export mix and insufficient shared capacity. Indonesia shows that an undefined byproduct rule can interrupt mature mineral routes.

GEM Mining says the best policy is route-specific, capacity-aware, measurable, and conditional on qualified delivery — not on the word ‘beneficiation’ alone.

GEM Mining is an industrial engineering firm focused on driving the development of the mining industry through management and economic solutions.

Write to Aaliyah Rogan at Mining.com.au

Images: GEM Mining
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Written By Aaliyah Rogan
Originally from New Zealand, Aaliyah brings several years of experience covering the resources sector, with a focus on companies, commodities and global mining markets. Her reporting has spanned European markets and the evolving global mining landscape, with a focus on the stories and market forces driving change across the sector.