Evolution Energy enjoys ‘exceptional’ yields and EM performance of coated spherical graphite at Chilalo

Evolution Energy Minerals (ASX:EV1) reports the results of test work aimed at the production of uncoated and coated spherical graphite from thermally purified graphite from the company’s Chilalo Graphite Project in Tanzania.

The test work builds upon earlier tests that confirmed thermal purification could produce an ultra-high purity of 99.9995 wt% C prior to milling and shaping.

Addressing the results, Evolution Energy Minerals Managing Director Phil Hoskins said: “Evolution is pleased to report the outstanding spheroidisation and electrochemical performance of our Chilalo flake graphite.

“Our inverted process flow sheet has achieved significantly higher yield into usable spherical graphite”

Our inverted process flow sheet has achieved significantly higher yield into usable spherical graphite compared to traditional particle shaping circuits.

Following the application of our proprietary surface coatings to spheroidised particles, the resulting coated spherical graphite exceeds the specifications of leading EV battery manufacturers.

Preliminary battery testing has demonstrated electrochemical performance that is essentially as good as it gets for coated spherical graphite, due primarily to the unique properties of Chilalo flake graphite.

These factors point toward the suitability of Chilalo graphite to producing the highest quality lithium-ion battery anode materials that attract premium prices and to Evolution’s downstream processing technology providing a leading cost and margin position in the industry.”

Evolution is working with a US technology partner, an established manufacturer of advanced battery materials and experienced graphite supplier to the battery industry, on a series of tests to determine the suitability of Chilalo’s fines product for downstream processing into higher value battery anode materials.

The initial test work stage established that graphite from Chilalo contained ‘extremely low’ amounts of molybdenum and boron, opening the pathway to premium performance batteries (where extremely low concentrations of Molybdenum are a pre-requisite), and nuclear-grade graphite (which require naturally low levels of Boron).

The second test work stage involved thermal purification of the graphite to achieve battery grade (>99.95% C).

This purification resulted in an ‘extremely high’ purity of 99.9995% C, which exceeds the purity requirements of both the battery and the very high value nuclear sector.

Evolution adopted an ‘inverted’ flow sheet whereby the purification step is undertaken prior to milling and shaping into spheroids, which is the opposite of the traditional approach.

This current test work stage took the 99.9995% C thermally purified graphite and undertook a process of shaping and milling, otherwise known as spheroidisation.

Following spheroidisation, the uncoated spheroidal material was then subjected to a proprietary coating process with soft carbon, with the resulting carbon coated spherical graphite having properties that meets the specification of some of the leading EV battery producers in the world.

Long-term cycle test work is ongoing, with further results expected in the coming weeks.

Evolution expects to finalise the demonstration projects on the non-spherical by-product, aiming to produce battery cathode conductivity enhancement materials and premium performance electrically conducting coatings.

Images: Evolution Energy Minerals Limited
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Written By Adam Orlando
Mining.com.au Managing Editor Adam Orlando has more than 20 years’ experience in the media having held senior roles at various publications, including as Asia-Pacific Sector Head (Mining) at global newswire Acuris (formerly Mergermarket). Adam has worked in newsrooms around the world including Hong Kong, Singapore, London, and Sydney.